Diesel Pipeline Heat Tracing & Insulation Study

  • Client: ThermaLink Energy Solutions
  • Location: Durban Refinery, South Africa
  • Start – End: Jan 2023 – Dec 2023 (12 Months)
Diesel Pipeline Heat Tracing & Insulation Study

Scope of Work

Esse Tech conducted an engineering study to optimize the heat tracing and insulation strategy for a 14 km diesel pipeline prone to wax formation. The goal was to reduce operating costs while ensuring flow assurance.

Services Provided

  • Thermal loss calculation and simulation
  • Electric heat tracing system design
  • Material specification for insulation
  • Substation load evaluation

Disciplines Involved

Thermal Engineering, Electrical, Process, Instrumentation

Key Outcomes

  • 22% energy savings post-upgrade
  • Extended pipeline uptime by 15%
  • Reduced insulation failures due to moisture

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