FEED & Detailed Design of Modular Gas Dehydration Unit

  • Client: Volaris Energy Solutions Ltd.
  • Location: Urat Field, Western Siberia, Russia
  • Start – End: Jan 2024 – Dec 2024 (12 Months)
FEED & Detailed Design of Modular Gas Dehydration Unit

Scope of Work

Esse Tech was engaged to develop the Front-End Engineering Design (FEED) and detailed engineering for a modular gas dehydration unit designed for Arctic deployment. The unit, with a capacity of 25 MMSCFD, required compact skid-based design and insulation systems suitable for sub-zero operation. The challenge included working with limited utility availability and designing for year-round operability with minimal human intervention.

Services Provided

  • FEED development and report submission
  • Detailed process and mechanical design
  • Thermal analysis for low-temperature operation
  • Equipment specifications and datasheets
  • 3D modeling and plot plan optimization

Disciplines Involved

Process, Mechanical, Instrumentation, Electrical, Piping, Safety Engineering, 3D Modeling, HSE

Key Outcomes

  • Delivered complete FEED and detailed design within timeline
  • Enabled modular construction and faster on-site deployment
  • Optimized operability in extreme cold with minimal maintenance requirements

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