Revamp Design for Crude Oil Booster Pump Station

Scope of Work

Esse Tech delivered a complete revamp design for an aging crude oil booster pump station aimed at increasing throughput by 35%. The project involved re-engineering the pump configuration, upgrading motor controls, and integrating new systems within the limited space of the existing plot without affecting ongoing operations.

Services Provided

• Hydraulic re-evaluation and pump selection
• Detailed piping and tie-in drawings
• Electrical system upgrade design
• Integration of new control systems into existing DCS
• Shutdown planning and constructability review

Disciplines Involved

Rotating Equipment, Electrical, Process, Instrumentation, Safety Engineering

Key Outcomes

• Throughput enhancement of 35%
• 40% reduction in power consumption with new VFDs
• Seamless DCS integration without shutdown